gearing for success
The problem with gearing down for most M series riders is not being able to adjust for the new gearing.
If you ride a sled with the DD drive, its imperative that you install the 05-06 adjustable spring pressure helix. This system ( DD drive ) was designed for incremental spring pressure adjustments to find correct system operation.
Sadly many 05-06 riders that tried to adjust spring pressure came up failure:
Why ?
Stock the 05-06 sleds had the WRONG secondary spring. So you could play with that adjuster in and out, and nothing really made any difference.
Cat glued most of the white plastic adjusters in place so they wouldn't move.
If you free up the white plastic adjuster, it will move out often times from use with is a screw up, if you install one or two shift assist it will not move and you can adjust spring pressure easily and it will stay.
When you learn to use this system on an 05-011 sled and adjust as you ride, you will find that a mm or two is huge as to how your sled will act / re act to what appears to be very small incremental adjustments.
I learned with this sytem in 05 that swapping springs is WAy WAy, WAy to big a change, and you will go right past what you are looking for.
Ditto for the 5 holes in the old cat reverse cam helix secondary clutch. VERY Very crude adjustments. Was easy to feast on guys that only had that 5 hole secondary spring adjustment.
So, you got an M sled, geared it down and where do you go.
RKTEk got it right. Lower gearing is less feed back into the secondary clutch.
1. you may loose.........should loose some rpm. Check AAens Book, if you didn't loose rpm when you geard down, you had real crappy clutching.
2. you can and need to back off on secondary spring pressure after you gear down. Of course if you didn't have enough spring pressure to start with, you don't know where to go ???? If you had a poor spring selection, again yoiur experiments will be meaninless.
3 you will have a quciker up shifting secondary.
4. you can't let that secondary though get ahead of your primary.
5.you will not loose hill climbing, deep powder, uphill avalanche busting performance.............well ok if you have the ability to make correct adjustments. So you can have a 34 helix cut and back off even more on secondary spring pressure and increase throttle response and backshift.
So you have a 07-011 encapsulated helix ? You don't have options........unless you buy some. Changing springs is a million to 6 longshot at finding the ideal setup for the day.
Disassemblying your dd in the field 5 or six times a day to install or remove spacers is not going to happen. Few have that kind of committment. Those that do already know this stuff. Never seem cat run an encapsulated helix on any of their real race iron.
I have geared M sleds as low as offered. Never turned one into a dog. I have bought low gears from lots of guys that made dogs. All confusing unless you follow the program through. All in Olaf Aaens book, but reading and understanding is also an elusive experience. And because it ain't made doesn't mean you don' need it.
When cat came up with a better secondary spring in 07, they also eliminated the option of adjustment......? Oh well, cat makes the right parts, always up to riders that want better to figure it out for themselves.
So you gear down, you don't need as much spring pressure to to maintain belt to aluminum sheave traction.
Less secondary spring pressure, more upshift.
You will find you don't need a big helix to get upshift.
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